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solventfiltergb [2026/03/23 23:52] – [A new method] administratorsolventfiltergb [2026/04/02 13:29] (aktuell) – [A new method] administrator
Zeile 23: Zeile 23:
 The solvent filter housing has two flanges on the front. The lower flange releases the carbon pellets, and the upper flange is used for refilling. The traditional method is to place a flat, wide container under the lower flange to catch the pellets as they are released. To refill the filter, a funnel is needed to pour the new pellets through the upper flange. However, this method creates a lot of harmful dust, so respiratory safety equipment (e.g., an FFP2 mask) is required. With an external filter, it is also possible to disconnect it from the system, move it to a fume hood, and exchange the loading there. This method is more complex and time-consuming, though. Some people also use a vacuum cleaner to suck the pellets out of the filter. I strongly advise against this method because the pellets are saturated with solvents. In a vacuum cleaner, the air that is sucked in usually flows through the electrical motor after passing the filter bag to cool the motor. An electrical motor can produce sparks that can ignite a mixture of air and solvent fumes. This could cause the vacuum cleaner to explode. However there is an additional option. The solvent filter housing has two flanges on the front. The lower flange releases the carbon pellets, and the upper flange is used for refilling. The traditional method is to place a flat, wide container under the lower flange to catch the pellets as they are released. To refill the filter, a funnel is needed to pour the new pellets through the upper flange. However, this method creates a lot of harmful dust, so respiratory safety equipment (e.g., an FFP2 mask) is required. With an external filter, it is also possible to disconnect it from the system, move it to a fume hood, and exchange the loading there. This method is more complex and time-consuming, though. Some people also use a vacuum cleaner to suck the pellets out of the filter. I strongly advise against this method because the pellets are saturated with solvents. In a vacuum cleaner, the air that is sucked in usually flows through the electrical motor after passing the filter bag to cool the motor. An electrical motor can produce sparks that can ignite a mixture of air and solvent fumes. This could cause the vacuum cleaner to explode. However there is an additional option.
  
-==== A new method ==== 
-In this method the pellets are blown out of the solvent filter into. For this purpose a vacuum cleaner was used which can be switched into blow mode (e. g. Kärcher WD 3 S). This is safe because by doing so no fumes are in contact with the electrical motor. Of course by simply blowing the pellets into a barrel would create a huge cloud of hazardous dust and fumes. Because of this I modified the lid of a standard clamp-lid barrel ({{ref>filter}}).  
  
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-<figure center|filter> 
-<subfigure|subfig_a_label> 
-{{:wartung:aktivkohle:signal-2026-03-18-184821_005.jpeg?direct&200 |title}} 
-<caption></caption> 
-</subfigure> 
-<subfigure|subfig_b_label> 
-{{:wartung:aktivkohle:signal-2026-03-18-184821_006.jpeg?direct&200 | title}} 
-<caption></caption> 
-</subfigure> 
-<subfigure|subfig_b_label> 
-{{:wartung:aktivkohle:filter_aktivkohle.drawio.png?direct&200 | title}} 
-<caption></caption> 
-</subfigure> 
-<caption>The modified barrel lid with a filter and hose attachments.</caption> 
-</figure> 
- 
-There are two holes cut into the led. One is equipped with a flange and a hose adapter for a 25 mm inner diameter hose. The second hole is equipped with a filter housing to hold back any dust from the carbon pellets. The filter inside is a standard model from the automotive sector (MANN-FILTER C1112). On top of the housing again is a flange with a hose adapter to guide the air into a fume hood. The idea is now to connect the vacuum cleaner (blow mode) to the upper flange of the solvent filter while the lower flange is connected to the intake flange of the modified barrel lid on a barrel ({{ref>scheme}}). 
- 
-<figure center|scheme> 
-{{:wartung:aktivkohle:blowing_coal.drawio.png?direct&400 |title}} 
-<caption>Scheme of the working principle.</caption> 
-</figure> 
- 
-For this method a vacuum cleaner is used as well but in a different manner. Some models allow the hose to be switched to the back so it can be run in a blowing mode. By blowing the pellets out of the filter no absorbed solvent fumes can come into contact with the motor of the vacuum cleaner. 
- 
-The adapters and the filter housing were 3D-printed and the models are available [[https://www.thingiverse.com/gloveboxguide/designs|here]] 
- 
-<figure center|adapter> 
-<subfigure|kärcher> 
-{{:wartung:aktivkohle:signal-2026-03-18-184821_002.jpeg?direct&200 |title}} 
-<caption></caption> 
-</subfigure> 
-<subfigure|schlauch> 
-{{:wartung:aktivkohle:signal-2026-03-18-184821.jpeg?direct&200 | title}} 
-<caption></caption> 
-</subfigure> 
-<caption>3D-printed adapters.</caption> 
-</figure> 
- 
-First connect the barrel with the adapters to the lower flange ({{ref>connect1_a}}). Be quick when attaching the adapter with the hose to the lower flange because as soon as the flange is open pellets will start to pour out. It is best to put a small container under the flange. Then attach a house to the exhaust of the filter housing and put the other end into a fume hood or out of a window ({{ref>connect1_c}}). 
- 
-<figure center|connect1> 
-<subfigure|connect1_a> 
-{{:wartung:aktivkohle:signal-2026-03-18-184821_010.jpeg?direct&200 |title}} 
-<caption></caption> 
-</subfigure> 
-<subfigure|connect1_b> 
-{{:wartung:aktivkohle:signal-2026-03-18-184821_012.jpeg?direct&200 | title}} 
-<caption></caption> 
-</subfigure> 
-<subfigure|connect1_c> 
-{{:wartung:aktivkohle:signal-2026-03-18-184821_011.jpeg?direct&200 | title}} 
-<caption></caption> 
-</subfigure> 
-<caption>Connect the barrel to the lower flange and the exhaust to a fume hood or window.</caption> 
-</figure> 
- 
-Next the vacuum cleaner has to be connected to the upper flange of the solvent filter using the adapter ({{ref>connect2_a}}). Be sure to connect the hose from the vacuum cleaner to its output port ({{ref>connect2_b}}). 
- 
-<figure center|connect2> 
-<subfigure|connect2_a> 
-{{:wartung:aktivkohle:signal-2026-03-18-184821_013.jpeg?direct&200 |title}} 
-<caption></caption> 
-</subfigure> 
-<subfigure|connect2_b> 
-{{:wartung:aktivkohle:signal-2026-03-18-184821_014.jpeg?direct&200 | title}} 
-<caption></caption> 
-</subfigure> 
-<caption>Connect the vacuum cleaner to the upper flange.</caption> 
-</figure> 
- 
-Turn on the vacuum cleaner until all the pellets have been transferred to the barrel. Shake the hose connecting the solvent filter to the barrel to ensure unobstructed pellet flow. If possible, also shake the solvent filter periodically to ensure everything is transferred. The transfer is complete when the noise of the flowing pellets stops. 
- 
-Now the solvent filter is empty it needs to be refilled with fresh pellets. To do so remove all hoses and adapters from the filter. Then change the hose of the vacuum cleaner back into the vacuuming port ({{ref>suck}}). Then connect the other side of the hose with the cone-shaped mesh adapter to the lower flange of the solvent filter ({{ref>suck_b}}).   
- 
-<figure center|suck> 
-<subfigure|suck_a> 
-{{:wartung:aktivkohle:20260212_144555.jpg?direct&200 |title}} 
-<caption></caption> 
-</subfigure> 
-<subfigure|suck_b> 
-{{:wartung:aktivkohle:signal-2026-03-18-184821_015.jpeg?direct&200  | title}} 
-<caption></caption> 
-</subfigure> 
-<subfigure|suck_c> 
-{{:wartung:aktivkohle:signal-2026-03-18-184821_016.jpeg?direct&200 | title}} 
-<caption></caption> 
-</subfigure> 
-<caption>Connect the vacuum cleaner with the solvent filter to vacuum the fresh pellets in.</caption> 
-</figure> 
- 
-The idea behind this setup is to vacuum the fresh pellets directly from a container into the solvent filter ({{ref>suckscheme}}). The cone-shaped mesh adapter ({{ref>suck_a}}) prevents the fresh pellets from being vacuumed into the vacuum cleaner. 
- 
-<figure center|suckscheme> 
-{{:wartung:aktivkohle:sucking_coal.drawio.png?direct&400  |title}} 
-<caption>Scheme of refilling the solvent filter.</caption> 
-</figure> 
- 
-Now the upper flange of the solvent filter needs to be connected with a hose using an adapter ({{ref>suck2_a}}). The other side of the hose needs to be hold into a container with fresh pellets ({{ref>suck2_b}}).  Turn on the vacuum cleaner to vacuum the pellets into the solvent cleaner until its full. Since the fresh pellets are free from solvents it is safe to vacuum them in. 
- 
-<figure center|suck2> 
-<subfigure|suck2_a> 
-{{:wartung:aktivkohle:signal-2026-03-18-184821_017.jpeg?direct&200 |title}} 
-<caption></caption> 
-</subfigure> 
-<subfigure|suck2_b> 
-{{:wartung:aktivkohle:signal-2026-03-18-184821_018.jpeg?direct&200 | title}} 
-<caption></caption> 
-</subfigure> 
-<caption>Connect a hose to the upper flange and hold the other end into a container with fresh pellets to vacuum them into the solvent filter.</caption> 
-</figure> 
- 
-Next remove the hoses from the solvent filter and close it flanges with their respective plugs. Again be quick to remove the cone-shaped mesh adapter since the pellets will start to pour out. 
- 
-{{:wartung:aktivkohle:signal-2026-03-18-184821_019.jpeg?200 |}} 
- 
-{{:wartung:aktivkohle:signal-2026-03-18-184821_004.jpeg?200 |}}