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Maintenance of the moisture sensor

The most common type of moisture sensor used in glove boxes has a probe head covered with a layer of phosphoric acid. The phosphoric acid deteriorates over time, which is why it needs to be renewed regularly (approximately every 2,000 hours). One of the manufacturers has created an instructional video (external link) on how to do this. In short, the phosphoric acid must be rinsed off with distilled water. Then, after drying the probe head, it is impregnated again with new phosphoric acid.

How does it work?

The principle behind this sensor is based on the fact that P2O5 (or better P4O10) is extremely hygroscopic - one of the most hygroscopic substances there is. 1) This means that all the moisture is basically absolutely absorbed into. P4O10 then forms polyphosphoric acids with water until phosphoric acid (H3PO4) is reached.2)

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Figure 1: Hydrolysis of P4O10.

Therefore the probe head (Figure 2) is impregnated with phosphoric acid. The probe head is a ceramic cylinder with conductive traces deposited onto it (Figure 2).

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Figure 2: Probe head of of a phosphoric acid-based moisture sensor. The thin conductive traces are elektrodes made from platinum.

Each one of this conductive traces acts as an electrode with alternating polarity next to each other. By applying an electrical voltage to the electrodes the phosphoric acid, or better the amount of water it contains, is broken down via electrolysis into oxygen and hydrogen (Figure 3).3)

Figure 3: Schematic display of the working principle of a phosphoric acid-based moisture sensor. U is a voltage source and A is an ampere meter connected in series.

The electric current flowing in this electrolysis can be measured by using an ampere meter (A). According to the Faraday law the current I is proportional to the amount of substance n converted at the electrodes (Figure 4).

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Figure 4: The Faraday law rearranged towards the amount of substance n.
1) , 2)
A. F. Hollemann, E. Wiberg, N. Wiberg, Lehrbuch der anorganischen Chemie, 102. Auflage, 2007, Walter de Gruyter & Co., ISBN 978-3-11-017770-1, S. 786-788